What are Non-Standard Automation Equipment?
Core Characteristics
High Customization: Functions, structure, dimensions and control logic are all designed according to requirements, with no fixed drawings.
Technical Complexity: Integrates mechanical design + electrical control (PLC / Servo) + pneumatics / hydraulics + visual inspection + software programming, featuring strong interdisciplinary integration.
Scenario-Specific: Customized for special-shaped parts, special processes, clean environments, high-precision / high-beat production, dangerous workstations, etc.
Cycle and Cost: Development cycle is 6–10 months with high upfront investment, but achieves long-term labor savings, efficiency improvement, quality enhancement and cost reduction.
Common Classifications (By Function)
Assembly Equipment: Automatic screw locking, press-fitting, riveting, laminating, module assembly lines.
Inspection Equipment: Visual inspection (appearance / dimension / defect), air tightness testing, electrical performance testing, precision measurement.
Packaging Equipment: Automatic unloading, cartoning, case sealing, labeling, inkjet coding, palletizing.
Handling / Transfer Equipment: Gantry manipulators, loading and unloading mechanisms, AGV docking, multi-station conveyor lines.
Special Process Equipment: Customized machines for welding, glue dispensing, glue pouring, heat treatment, cleaning, cutting, etc.
Main Application Industries
3C Electronics: Assembly, testing and laminating lines for mobile phones / tablets / camera modules.
Automotive / New Energy: Parts assembly, battery module / PACK lines, welding, inspection.
Medical / Pharmaceutical: Aseptic filling, reagent dispensing, catheter assembly, medical testing.
Food / Daily Chemicals: High-speed sorting, packaging, labeling, food inspection.
Semiconductor / Photovoltaic: Wafer handling, die bonding / wire bonding, solar cell inspection / sorting.
Hardware / Home Appliances: Assembly of special-shaped parts, polishing, riveting, home appliance final assembly lines.
